Job Description
Title: PCMS Engineer
Location: Midland, Texas
Full Time
Key Responsibilities:
- Configure and maintain PCMS master data for Static Equipment, PSV, Piping, and Pipelines including asset hierarchies, inspection points, and corrosion loops. Ensure timely deliverables within SLA due dates.
- Manage and execute inspection data workflows in PCMS including data entry, validation, and quality checks for integrity assessments.
- Develop and implement RBI (Risk-Based Inspection) programs for pressure vessels, piping circuits, and safety critical equipment.
- Coordinate with cross-functional teams (Inspection, Reliability, Operations) for inspection planning and execution.
- Perform thickness monitoring, corrosion rate calculations, and remaining life assessments using PCMS.
- Track and manage damage mechanisms and corrosion circuits for pipelines and static equipment.
- Generate and maintain inspection schedules aligned with mechanical integrity and compliance requirements (OSHA PSM, API standards).
- Conduct fitness-for-service (FFS) evaluations and track repair/mitigation actions within PCMS.
- Support PSV inspection, testing, and certification tracking in PCMS including compliance reporting.
- Enable integration with CMMS systems (SAP PM / Maximo) for seamless maintenance execution and work order linkage.
- Develop dashboards and reports for asset condition, corrosion trends, and inspection KPIs to support decision making.
- Perform trend analysis and anomaly detection for corrosion and degradation mechanisms.
- Support ACD (Asset Condition Data) lifecycle management including inspection data updates and validation.
- Ensure accurate mapping of inspection data to equipment and piping systems for condition-based maintenance.
- Optimize inspection intervals and maintenance strategies to improve reliability and reduce downtime.
- Monitor data integrity and drive continuous improvement in PCMS usage and governance.
- Provide technical documentation, SOPs, and user training for PCMS processes and best practices.
- Deliver insights for turnaround planning, capital projects, and risk mitigation strategies using PCMS data.
Required Skills & Expertise:
- Expert in PCMS for Asset Integrity & Mechanical Integrity Management
- Strong experience in Static Equipment, PSV, Piping & Pipeline Integrity
- Proficient in corrosion monitoring, damage mechanism tracking, and inspection data management
- Hands-on expertise in RBI planning & execution (API 580/581)
- Experience in thickness monitoring, corrosion rate analysis, and remaining life calculations
- Strong understanding of OSHA PSM, Mechanical Integrity, and industry standards (API, ASME)
- Experience in PCMS-CMMS integration (SAP PM / Maximo)
- Ability to generate condition monitoring dashboards and analytical reports
- Knowledge of fitness-for-service (API 579) assessments and repair tracking
- Strong analytical and problem-solving capabilities for integrity and reliability improvement
- Experience in managing large-scale asset data for Run & Maintenance environments
- Proficient in MS Office and familiarity with digital inspection tools and reporting systems
Mandatory Requirement:
- Valid PCMS Certification (Plant Condition Management System) is MUST
Preferred Qualifications:
- Bachelor's Degree in Mechanical / Metallurgy / Corrosion Engineering
- Certification in API 510 / 570 / 653 / 580 / 579 is preferred
- Experience in Oil & Gas upstream / midstream / downstream operations
Qualification:
- Engineering Degree or equivalent with 10+ Years Experience
Job Tags
Full time